MODIFY YOUR FIBER

CONTROLLING COSTS

is a critical factor in the success of your mill. And the pressure on your operations is only increasing as several important trends play out.

TISSUE MAKERS FEEL EXTERNAL PRESSURES

TISSUE MAKERS FEEL EXTERNAL PRESSURES

You have to deal with increasing raw material and energy costs.

THERE ARE INTERNAL PRESSURES, TOO

THERE ARE INTERNAL PRESSURES, TOO

You have to deal with the internal expectations for higher productivity.

THE END CUSTOMER IS GAINING INFLUENCE IN HOW YOU RUN YOUR MILL

THE END CUSTOMER IS GAINING INFLUENCE IN HOW YOU RUN YOUR MILL

Customer preferrences continue to drive the need for softer and stronger tissue products.

In this environment, every dollar counts, including what you spend on energy and increased chemical usage.

What percentage of consumers report actively buying more environmentally-friendly products than they did five years ago?


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What’s more, 81% say they expect to buy even more environmentally-friendly products over the next five years.


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The conventional thinking is that a stronger and softer product requires a return to the methods used by the flat sheet industry, such as refining and dry strength resins (DSR), which have their own cost implications.

WHAT ARE THE COST IMPLICATIONS?

WHAT ARE THE COST IMPLICATIONS?

  • Refining increases your energy consumption, and it creates fines.
  • These fines lead to reduced bulk, absorbency and dust, and they can cause fires.
  • DSR hurts quality with increased stiffness.
  • Using DSR also adds complexity for your operators in managing the wet end.

All strength is not created equal. The methods above result in added costs, negative product quality implications, and operational complexity. Tissue makers need a better way to meet demands for strength and softness.

To get there, you must overcome four main challenges:
Which challenge shown below is most pressing for your mill?


1. Industry Trends in Graphic Paper, Mark Rushton, Paper360, December 2017
2. Most Consumers Want Sustainable Products and Packaging, Andrew Martins, Business News Daily, June 4, 2019